The Factory - How we make shirts
As we produce on order, we first need to check if your fabric color is available and when its order and received. We need to unroll the fabric and the fabric needs to be relaxed as when its put on a roll the fabric is streched.
As we got 100 of style of shirts each shirt got its own pattern, to follow what your order the right pattern need to be selected
Our patterns are larger then the end product shirt. But still precision cutting is important. We normally cut 20 layer, or 20 shirts in one cutting.
Video Cutting
Click to see different printing options and see what we need to make to make it possible to start printing.
Pressing Print
Pressing the print so it hardens
For our sewing, its all about having good staff.
A sewing machine can be old and still sew better then a new machine its really its all depending finding good staff that knows their way around a the sewing machines they use.
But paramount to all aspects of this business, the magic happens in the sewing threads. I cant tell you how many times I got a shirt and the fabric and print lasted longer the the sewing threads. So we institute a Yamalon polyester thread that is the best available here in Indonesia.
Same for our Zippers we always use YKK zippers to be sure that we produce something that holds up to international standards.
With indoor sewing technicians, we keep all our machinery running at top efficiency with up to date and with the highest quality codes and standards.
Whether you are planning to make your own t-shirt brand or if you just want your shirts to look cool having your own tag/label in the back of the neck on your own t-shirts will make you and your company look more professional. Sometimes you might want to put your own label not only in the back of the neck but also maybe on the bottom side of your shirt, or on the sleeve. There are several options for this.
Labels and Barcodes
To keep track on all productions and products we have a barcode system in place and this system follows each item through all around the factory.
From the design of the order we produce a code for each product, this same item identification number is assigned to the product from start to finish.
But this is also important for our client selling the shirts so know what shirts is in each bag without needing to opening it.
Before we send out the shirt we need to check each shirt that they hold up to our standards. And iron and package them. Video packing a shirt